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Post by zoona on Feb 20, 2022 18:12:25 GMT
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Post by scottydugg on Feb 21, 2022 12:57:38 GMT
FWIW i have plain old nut and washer and a nut backed off once every couple of track days. It's a pain, and not great - but it's also not falling off every 5 seconds. So i would (will) spend some money on something more secure, but not the insane prices of inconel. Watching in interest for suitable options... From what I've read, it's trackdays that end up generating enough heat to stretch studs, unless you go the Inconel route. But then they also run locking nuts and Resbond. I'm not quite sure it'll be needed for a car that'll only see an autocross once in a blue moon. I'm going to drop the Inconel for everything exhaust side of the turbo, going with THESE.
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Post by scottydugg on Feb 22, 2022 10:15:06 GMT
So, any progress is progress, over the weekend I set about swapping the coil pack and disconnecting the injectors, which is a total mare with the mk2.5 inlet manifold as you've to take quite a lot off to get into them. Removed all the plugs and leads from cylinders 2, 3 & 4. It looked like the leads got really hot, when I was trying to start on the base maps dwell time (which was essentially double what it should have been). So the coil pack was suspect, so swapped it for a spare from the old oil burning engine we'd removed. The main issue had been erratic flashing when trying to set TDC on the ECU. So hooked up with jump leads to the wife's car, all the above removed aid easier cranking and a different coil pack: IMG_20220221_213128 by Scott Reid, on Flickr Crap photo of a crap slow-mo video, but it's within a degree of where it should be, it's sat at +7degrees. I'd been away up at +60deg. before swapping the coil-pack. The paint mark smeared for added difficulty. Now just need to put it all back together, unlock fixed timing and try start it. If this doesn't do it I'm back to square one!
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Post by scottydugg on Mar 2, 2022 9:40:06 GMT
Still chipping away at fault finding with trying to get this to start, it's been a learning experience to date. Firstly, I suspect the base tune on the ECU may not be the 1.8 map or at least not all of it, the fuel pump output was set to output #36, which is for a 1.6, swapping that back to default/A9 and when the keys turned fuel pump now primes (I've never heard it prime on the stock ECU, I just thought it was super quiet). IMG_20220224_140400 by Scott Reid, on Flickr So with that rectified, it now does more than just crank, but still no start, so TDC was set with a +7degree adjustment, the tuner suggested try -353 as I could be a full rotation out of TDC, to which we got this: VID_20220228_185441 by Scott Reid, on Flickr Started for all of 3 seconds, ran like utter garbagé, turned it off, couldn't start it again...but at least some progress. Trying to get my hands on a base map to try from scratch, I can't download on my work laptop as it's getting blocked, but some progress at least.
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Post by scottydugg on Mar 7, 2022 10:56:52 GMT
Some more progress over the weekend, after getting the fuel pump sorted and setting TDC set (or so I thought), it was time to try get it to start. First couple of attempts, no joy, lots of mild backfires. It resorted to trying a random combination of crank offset to try get TDC in a location that would allow it to start, finally managed to get it to spring to life, although it ran like crap. There's a couple of reasons for this: I'd had the throttle body off to disconnect the injectors so needed to open up the idle screw, my dwell time on the IACV needed bumped up. Hooked it up again to a secondary car with the jump leads and managed after a couple attempts to get it to start and idle without dying, checked the timing and reset the trigger offset so it's bang on 10 degrees, in the end it only needed +2 degrees. IMG_20220305_202416 by Scott Reid, on Flickr It's idling lean, but that can be fixed, it also jumps about a bit at idle. (Click on to watch the video) VID_20220305_203844 by Scott Reid, on Flickr Couple things still need resolved: the wideband is reading the AFR correctly, but in TunerStudio it's showing a constant 25 so there is something wrong there, I've a couple things to try to resolve that so hopefully one of those works and then we can sort the idle out.
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Post by dadbif on Mar 7, 2022 16:02:24 GMT
Have you calibrated your wideband in Tunerstudio?
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Post by scottydugg on Mar 7, 2022 21:49:58 GMT
Have you calibrated your wideband in Tunerstudio? Good call, I'd tried sorting it tonight, but couldn't get it to start to confirm! Think my batteries in the way out. Edit: in case anyone else ever has the same issue, I'd forgotten to calibrate the wideband in TunerStudio.
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Post by scottydugg on Mar 14, 2022 9:35:01 GMT
So before I can get it tuned, I need to make sure everything is in it's final form again. Had previously swapped back to the mk1 throttle body as I thought that was my issue for cold start running, unfortunately that was not the case. So swapped back over from the mk1 TB and IACV: IMG_20220313_161202 by Scott Reid, on Flickr To the mk2 TB and IACV, with the different plugs IMG_20220313_163731 by Scott Reid, on Flickr A lot more space now for the intercooler piping when it comes time: IMG_20220313_181028 by Scott Reid, on Flickr New battery on order, so hopefully one step closer to getting it road tuned. Other interesting news, changed the oil and filter now that it might soon be on the road, what did I find in my oil...none other than a spring from one of the cheap valve stem oil seals, still in one piece. Another reason not to buy them!
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Post by swordspork on Mar 14, 2022 10:02:04 GMT
Keep fighting the good fight.
I hope you can get it started. Are you going to road tune yourself or use a remote service?
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Post by scottydugg on Mar 15, 2022 12:37:04 GMT
Keep fighting the good fight. I hope you can get it started. Are you going to road tune yourself or use a remote service? Thanks, it's become a bit of a slog to get it going in the end. The guy who's been helping me is going to come down and road tune it, he'll do the same again when it goes turbo. Believe he also has access to a dyno should we want to go that route after the road tune, to dial it in once it's proven.
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Post by scottydugg on Mar 24, 2022 13:52:59 GMT
Couple updates since the last post, new battery arrived and fitted along with a battery isolator. Turns out it's a gel battery and you're not meant to let them sit connected for longer than a week unused. Also purchased a cheap battery charger for gel batteries, so I can leave it on trickle charge if it's going to be laid up for extended periods of time. The starting issue, has been improved but not fixed, it'll idle just fine, but the starting is still slightly hit or miss. The tuner is offshore so I need to wait for him to come back before I can get him booked in, I could go round in circles for a long time and chase issues I've created. Anyway, once I've finished up, I'm going to try a short test drive to see how it goes. I've started refitting the interior, I've sold the Nardi as I never really liked the silver wheel, fitting a Raid wheel that I got cheap and refurbished, I just need to refit everything I removed to fit the ECU, tidy up my vac lines and wiring also. IMG_20220321_195158 by Scott Reid, on Flickr With a couple parts sold, the moneys been used to get a Walbro 255 fuel pump and next I'll get some EV14's, now that the RC550's are up for sale. Car still hasn't moved in months, hopefully get some pictures of it somewhere other than the garage with the proper camera at some stage soon, the MOT is looming the end of April now which is starting to give me the fear. IMG_20220315_190412 by Scott Reid, on Flickr
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Post by onepaintedman on Mar 24, 2022 18:11:08 GMT
Your thread gives me hope! 👍😊
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Post by scottydugg on Mar 29, 2022 10:27:46 GMT
Walbro255 arrived yesterday from BOFI, I'd already cleared out the rear for getting access to the pump. Relatively easy job, had to trim part of the pipework as the new pump is slightly taller, but the worst part was getting the fuel hoses off, with the roll bar it was a bit of a nuisance. I might change the hose now, but it's not leaking and easy enough to gain access so no rush. 2022-03-29_11-20-29 by Scott Reid, on Flickr Old pump and new pump: IMG_20220328_183615 by Scott Reid, on Flickr Quick shot of the inside of the tank, not too bad, I never run it right down as I was always told that would suck all the crap up: 2022-03-29_11-22-00 by Scott Reid, on Flickr Had read a lot about the pump being noisy, considering this is without the cover/sound deadening and carpet. It's not too bad, pretty much the same as my stock pump. certainly on the first prime it's louder as it's essentially brand new and dry, but second prime it quietens down. Click on it to watch the videoVID_20220328_202441 by Scott Reid, on Flickr Couple items up on ebay to sell, then that'll go towards the EV14 injectors, tuners back onshore this week, so hopefully we get out for a road tune soon. On a side note, the car is definitely putting out more fuel on cranking (as you'd expect), so I'll need to pull fuel to see if that'll get it starting a bit happier again, as applying throttle no longer works and I'm getting some kickback on cranking.
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Post by Zed. on Mar 29, 2022 16:05:28 GMT
I never run it right down as I was always told that would suck all the crap up: did you syphon that & wipe the bits out? suprising how much water & others hide in the tank Rich.
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Post by scottydugg on Mar 30, 2022 7:33:04 GMT
I never run it right down as I was always told that would suck all the crap up: did you syphon that & wipe the bits out? suprising how much water & others hide in the tank Rich. Odd I thought I'd replied, maybe the angles hiding what's towards the front of the tank, but that's how I found it, I thought it was bad in all honesty.
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