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Post by dickie on Jun 6, 2020 21:37:36 GMT
Hi Schercheeroo. Nothing specific in one thread. This is in a 1994 Eunos Roadster RS with the interior from an R-Ltd ( Cos my wife likes the colour and the interior came out of our first Mazda ) Mk2.5 block, stock pistons and rods, ATI Damper and lightened stock flywheel ( Did it after work when Lathe was spare )Helix Group N Clutch. Mk2 Head skimmed 60 thou, de shrouded valves, home porting & casting mark removal, supertech stock size valves with 3 angle seat cut, bronze valve guides, viton stem seals, Supertech single valve springs with titanium caps, MSM shim under bucket lifters, Piper 285 regrinds to mechanical spec for shim under bucket, Danst GSXR ITB set, adjustable camwheels, Mk2.5 stock exhaust manifold with a bitsa system And sportex back box, ME221 ECU, AEM wideband.uprated fuel pump, adjustable FPR,Stock Mk2.5 injectors. The flywheel had the inertia ring turned off and the surfaces smoothed off, It was then balanced on its own special mandrel which I also made on the lathe.
The car is aimed at fast road and speed hillclimbs as well as daily driver.
I fancy some mild nitrous ( For a Laugh and to boost the mid range ) not for use in competitions though. Have a look at Garage Quinn Motors Miata on * Tube ( This is where I got my inspiration ) Once my Piggy bank recovers I will build another short block with forged internals and boundary oil pump, then skim the head some more and fit bigger valves.
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ITBs
Jun 6, 2020 22:01:57 GMT
Post by dickie on Jun 6, 2020 22:01:57 GMT
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ITBs
Jun 9, 2020 10:16:20 GMT
Post by scottydugg on Jun 9, 2020 10:16:20 GMT
Hi Schercheeroo. Nothing specific in one thread. This is in a 1994 Eunos Roadster RS with the interior from an R-Ltd ( Cos my wife likes the colour and the interior came out of our first Mazda ) Mk2.5 block, stock pistons and rods, ATI Damper and lightened stock flywheel ( Did it after work when Lathe was spare )Helix Group N Clutch. Mk2 Head skimmed 60 thou, de shrouded valves, home porting & casting mark removal, supertech stock size valves with 3 angle seat cut, bronze valve guides, viton stem seals, Supertech single valve springs with titanium caps, MSM shim under bucket lifters, Piper 285 regrinds to mechanical spec for shim under bucket, Danst GSXR ITB set, adjustable camwheels, Mk2.5 stock exhaust manifold with a bitsa system And sportex back box, ME221 ECU, AEM wideband.uprated fuel pump, adjustable FPR,Stock Mk2.5 injectors. The flywheel had the inertia ring turned off and the surfaces smoothed off, It was then balanced on its own special mandrel which I also made on the lathe.
The car is aimed at fast road and speed hillclimbs as well as daily driver.
I fancy some mild nitrous ( For a Laugh and to boost the mid range ) not for use in competitions though. Have a look at Garage Quinn Motors Miata on * Tube ( This is where I got my inspiration ) Once my Piggy bank recovers I will build another short block with forged internals and boundary oil pump, then skim the head some more and fit bigger valves.
Really interesting list dickie, I'd be interested to see a thread on the car, certainly sounds like a good deal of times been spent on it. Is there a reason you've stuck with the stock manifold from the mk2.5? I think I've read Quinn's thread multiple times now!
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Post by dickie on Jun 9, 2020 17:03:44 GMT
Hi Folks, Thanks for the interest, The reason I used the Mk 2.5 Manifold was to keep some sort of budget in order, The Mk 2.5 is the best stock manifold available, it came on the Mk2.5 engine. I would be interested in a proper performance exhaust manifold but most aftermarket ones are not much better than the one I have fitted. The current exhaust system is straight through with the only restriction being a metal element high flow cat. Its actually very civilised and sensibly quiet. The ITB's on the other hand sound glorious. ( In a snorty snarly growly way ) I had it up to 7000 rpm in first gear on the way to the MOT station today. The test booked for today has been put back till tommorow as the garage had an emergency job come in. Another days delay does not matter after a six year project.
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Post by dickie on Jun 11, 2020 20:45:33 GMT
The Mongrel now has its first ever Mot Test pass ( On the Chassis Number ) I was a good boy and only drove directly to the Garage and straight home afterwards. I decided a detour was not worth the risk with no number plates on the car. And an induction Howl to Die for. The engine is a bit boggy below 2500 rpm but once above 3000 rpm it is really sweet and super responsive. I did a naughty 7000 Rpm in first gear. The Mongerel Howls at those revs I might just have broken the 30 MPH speed limit I now have the game of sending a huge document file to DVLA to get the registration number assigned and a V5 issued. If I am lucky I will be able to have a proper drive in early July. The engine feels a lot more willing than the Stock RS.
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Post by dickie on Jun 13, 2020 19:08:14 GMT
Hi Folks,
This is what the Mongrel now sounds like, 900 rpm to 7000 rpm ( Straight through Sportex Back Box Mk 2.5 fitment. ) It settles back to steady state tickover nicely.
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Post by dickie on Sept 2, 2020 16:16:30 GMT
Hi Folks, Good News, The DVLA have now processed the registration so I can now fit its numberplates and take it for a drive. I need to finish the mounting bracket for my remote filter now !!!
The Pipercross Foam PX 500 Filter is just too loud and I do not trust the foam as it is already producing dust so I have a ducted cone filter in a carbon airbox. The airbox sits just behind the nearside headlamp taking air from the vented headlamp cover and TSI air inlets,
The exhaust manifold has been wrapped in fibreglass insulation, then painted with Hi Heat paint then a foil heat blanket is over the top which should cut down the underbonnet heat
I am treating it to a new set of tyres before I take it on the road. It has been sat on some very old tyres while its been worked on. I might actually get to take it for a drive at the Weekend.
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Post by dickie on Sept 5, 2020 20:10:08 GMT
Hi Folks, I took the Mongrel out for an exercise this afternoon, mostly gentle B road stuff in traffic, I was a bit naughty and slowed the traffic behind me to get a good gap in front of me when I knew a roundabout with an uphill 60MPH exit was ahead, 2500 Rpm in second and then stuck the boot in up to 7000 Rpm it pulled very well and is now nice and civilised with my home brew airbox and filter set up. I cut the boss off the brake valve then countersunk it to give more clearance for the airbox. As I have used the OEM throttle quadrant on the GSXR shaft the throttle feels perfect and linear no problems at light throttle.( the car does not like tickover in first gear unlike the stock Eunos ) The car feels a bit sluggish under 3000 RPM but still pulled fine from 2500 RPM in fourth, It comes alive above 4200 RPM, I have not taken it above 7000 RPM yet. Overall the mods I have made make the car still civilised in traffic but a lot more willing to go !! I can swap the airbox for the foam filter set up in about 30 mins if I want to make some noise !!! and see if it is a bit more responsive. The suspension has now had a chance to settle so I will have to check the alignment settings.
Cheers Dickie
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ITBs
Oct 4, 2020 13:21:15 GMT
Post by dickie on Oct 4, 2020 13:21:15 GMT
Hi Folks, The Mongrel has now been out and about a bit including a Sprint at Perranporth Airfield. I have found a couple of hiccups along the way. When the engine is very hot in traffic the nixture has leaned out to the point of missfiring, luckily it recoveres once you give it of bit of throttle. It also has a lean running problem at 30 MPH on almost closed throttle, again a little blip brings it back to normal. On friday on the way home from work the mixture went so rich that I pulled of into a layby and was dangerous to drive. I switched of and called the RAC. After 15 mins I started up and left it tickover the mixture was fine at tickover so I left it running, as the Nice RAC man arrived and had chat and look under the bonnet it had cleared itself enough to be able to drive home followed by the RAC man. I connected the laptop and could not find anything wrong. I decided to remove the slow running control set and re tune the tickover without it, I managed to get a smooth tickover at 900RPM, the engine will run down to 500 RPM but at those revs it is outside the set tickover parameters set into the ecu, I adjusted the slow running screw to get the revs within 25 RPM of the value set in the ecu. I then shut the bonnet and let the engine get very hot on tickover with the lights and fan on. Tickover was still smooth with an IAT of 60c engine temp 89c The mixture seemed to be stable, I will take it to work again on Monday with the laptop connected to take a log. It might have to take a trip back to the rolling road !!!
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ITBs
Oct 4, 2020 14:24:48 GMT
Post by Zed. on Oct 4, 2020 14:24:48 GMT
I dont think ecu controlled idle is great with itb's, partly due to linking the individual runners to a common header (then to the icv or brake servo) as this puts the throttle ballance out - one can be closed while another 'bleeds' air to compensate itb's suffer with short tract lengths and pulse hamonics that could possibly confuse a common (as in communal) icv, especiallly with non-standard cams although idle bleed to the servo could be minimised if all runners had a one-way check-valve but this would'nt work for the icv setup who needs a stable idle & soft brakes Rich.
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ITBs
Oct 4, 2020 15:11:42 GMT
Zed. likes this
Post by dickie on Oct 4, 2020 15:11:42 GMT
Hi Rich, The servo comes from the runner on cylinder no 4 with a non return valve. The brakes are firmer than the other cars !! The idle is part controlled by spark scatter. I am about to remove a bit more of my random plumbing and link the ITBs together as on the Bike they came off.
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ITBs
Oct 4, 2020 15:41:25 GMT
Zed. likes this
Post by dadbif on Oct 4, 2020 15:41:25 GMT
I used to run my westfield 2.0xe using megasquirt and jenvey tb's, only took one vacuum feed from one inlet tract, no problems...
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ITBs
Oct 10, 2020 21:43:11 GMT
Zed. likes this
Post by dickie on Oct 10, 2020 21:43:11 GMT
Hi Folks, A bit more tinkering, this time with the ME221 ECU parameters. I have re set the MAP to atmospheric pressure as the tuner seeems to have missed doing that. On over run it was running far too rich so I have tweeked the cells on the map top line which seems to have ironed that out. The other problem I had was when it was very hot in traffic the mixture leaned out to the point of miss firing. I spent quite a while running the engine with the lights and fan on to get it very hot and adjusted the warm up setting to enrichen the mixture when the temp is over 90c with and IAT of 60c so the mixture now stays stable. The transition point for enrichment seems to be around 60c to 80c
I will be doing some Auto tuning during the week to try and improve things a bit more around 30 MPH on 1 percent and less Throttle opening.
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ITBs
Oct 11, 2020 8:15:15 GMT
Post by thruxton on Oct 11, 2020 8:15:15 GMT
I've been reading this with interest.
But you say the "tuner seemes to have missed doing that" ....
Without going back over your entire thread.
Did you pay some one a er, "professional" and they *ucked up? If so that's bloody terrible.
Regards. Rich.
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ITBs
Oct 11, 2020 9:51:21 GMT
via mobile
Post by dadbif on Oct 11, 2020 9:51:21 GMT
Do you have an “overrun fuel cut” option as in megasquirt, may help control your overrun richness...
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